Coroplast
Customer: Coroplast Fritz Müller GmbH & Co. KG / WeWire Poland sp.z o.o. sp.k.
Project duration: 6 months
Our customer:
Coroplast Fritz Müller GmbH & Co. KG is a worldwide operating family business with headquarters in Wuppertal, Germany, that has developed into a global player in the field of development and production of technical adhesive tapes, cables & wires and wire harnesses in more than 90 years.
WeWire is a brand of the Coroplast Group that has been manufacturing cables, cable harnesses and wiring harnesses for the automotive industry in Poland since 1994. The product portfolio ranges from wheelhouse wiring to shielded wiring harnesses for infotainment systems and high-voltage wiring systems for electromobility.
Initial situation:
WeWire’s maintenance team is responsible for maintenance and troubleshooting as well as reconstruction of production facilities at the Dylaki and Groß Strehlitz (Strzelce Opolskie) sites. The execution of planned maintenance work is managed in several Excel spreadsheets and coordinated via them. Machine data is partially maintained in Excel or in PDF documents; there is no system support.
The aim of the project is to map and digitize all maintenance processes and the required master data in the form of functional locations, equipment, classifications, maintenance instructions and maintenance plans in the SAP ERP already in use. The system should automatically generate the corresponding order when maintenance is due. Furthermore, it must be able to distinguish between maintenance required by law or by the customer and general maintenance work. The reporting of malfunctions should be carried out in a uniform manner via a reporting system and thus be better traceable and evaluable.
What has HPC achieved?
HPC has newly introduced the Plant Maintenance (PM) module:
- Process recording and analysis
- Creation of a PM implementation concept
- Complete customizing to map the functional location and equipment structure and all processes
- Fault message
- Maintenance requirement for equipment modification / plant conversion
- Maintenance required by law or by the customer
- General maintenance
- Developments for the implementation of customer-specific requirements:
- Checks for completeness of message and order data
- Execution of functional and integration tests
- Migration of all master data for functional locations, equipment and classifications
- Knowledge transfer to the key users of WeWire Cut-over and go-live support
- After-go-live support
- Optimization phase for the implementation of small process improvements
Kundenvorteile:
-
HPC has newly introduced the Plant Maintenance (PM) module:
- Process recording and analysis
- Creation of a PM implementation concept
- Complete customizing to map the functional location and equipment structure and all processes
- Fault message
- Maintenance requirement for equipment modification / plant conversion
- Maintenance required by law or by the customer
- General maintenance
- Developments for the implementation of customer-specific requirements:
- Checks for completeness of message and order data
- Execution of functional and integration tests
- Migration of all master data for functional locations, equipment and classifications
- Knowledge transfer to the key users of WeWire Cut-over and go-live support
- After-go-live support
- Optimization phase for the implementation of small process improvements
- Easy roll-out to other locations possible
